What Is a PTFIX Distribution Block and How It Works

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What Is a PTFIX Distribution Block?

PTFIX Distribution Blocks are modular terminal solutions designed for electrical potential distribution in control panels and cabinets. They come pre-assembled in multiple colors and sizes (4, 6, 12, or 18 terminals), supporting flexible installation and streamlined wiring.

Unlike traditional screw-type terminals that require torque adjustment, PTFIX blocks use push-in connection technology for tool-free wiring. These blocks save up to 50% panel space and reduce wiring time by up to 80%, presenting a significant advantage over traditional wiring methods.

PTFIX modular power distribution block

By integrating a modular power distribution module into your control system, you can achieve consistent power delivery, easy maintenance, and a clean, professional cabinet layout.

How Push-in Technology Works in Distribution Systems

Push-in technology revolutionizes wiring by allowing direct, tool-free insertion of wires into the terminal block. This method relies on a precisely engineered spring inside the terminal. When a solid wire or a wire with a ferrule is pushed into the terminal hole, the spring automatically opens to accommodate the wire, then clamps it tightly to ensure a secure, vibration-resistant, and gas-tight connection. This eliminates the need for screws or any tools for standard connections—greatly reducing wiring time (up to 50% faster than traditional methods) and minimizing user error.

push-in connection structure of PTFIX block

Key Working Steps:

  1. Direct Insertion: Rigid or ferruled wire is inserted straight into the terminal without tools. The force of insertion opens the spring, clamping the conductor as soon as it is fully engaged.
  2. Spring Clamping: The special steel spring applies consistent pressure to ensure a tight, conductive contact regardless of vibration or temperature shift. This uniform clamping force means electrical performance is stable and the possibility of loose connections is greatly reduced.
  3. Easy Release & Flexible Wires: For flexible wires without ferrules, a simple push-button or standard screwdriver is used to open the spring before inserting or releasing the wire. This design allows for both rigid and flexible wire types while keeping installation fast and error-free.

This tool-free connection simplifies installation, cuts labor costs, and delivers robust electrical performance even in demanding industrial settings.

PTFIX Distribution Block Product

Get PTFIX Distribution Block Product

  • PTFIX distribution block are available in multiple configurations (e.g., 6, 12, 18 outputs) and color-coded versions for neutral, ground, or phase distribution.
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Advantages of Modular Power Splitter Design

Modular power splitter design enables high flexibility, dense wiring arrangements, and easy expansion for future needs. PTFIX distribution blocks can be combined, customized, and mounted via DIN rail, direct, or adhesive methods, ensuring fit for all cabinet styles.

  1. Flexible Modular Expansion:
    Multiple distribution blocks can be seamlessly joined together using plug-in bridges or tongue-and-groove connectors, allowing for quick system upgrades and customized layouts.
  2. Three Mounting Methods:
    PTFIX blocks support direct mounting via flange, DIN rail mounting (vertical and horizontal), and adhesive mounting. This adaptability ensures the blocks can be installed in virtually any control panel or cabinet without extra accessories.
  3. Convenient Wiring:
    Tool-free push-in technology makes connections fast and secure, and modules are pre-assembled—just unpack and connect. Color-coded terminal options further reduce wiring errors and speed up identification.
  4. High-Density Layout:
    Compact block sizes and side/top-entry designs enable more connections per unit area, maximizing space utilization in crowded control cabinets and supporting modern high-density wiring requirements.

Typical Applications in Control Panels and Power Cabinets

The PTFIX distribution block is used across a wide range of control and energy systems.
Its modular, push-in structure is especially useful in applications that demand flexibility, clarity, and compact wiring.

  1. PLC Control Systems
    Provides clean 24V DC power distribution to sensors, actuators, and I/O modules.
    Reduces wiring complexity inside compact PLC enclosures.
  2. Lighting Distribution Systems
    Used for LED driver or lighting controller circuits.
    Color-coded terminals simplify voltage separation and maintenance.
  3. Machinery and Robotics
    Ideal for motor control centers and automation cabinets.
    High vibration resistance ensures reliable performance under dynamic loads.
  4. Renewable Energy Cabinets
    In solar combiner boxes or battery storage systems, PTFIX handles multiple DC outputs with minimal heat buildup.

For connection methods and design comparisons, see
Push-in Electric Power Terminal Block – How It Improves Safety to learn how push-in systems enhance performance in industrial wiring.

Why Choose AOSI As PTFIX Distribution Blocks Supplier?

AOSI Electrónica offers an extensive range of PTFIX-compatible distribution blocks,
manufactured with precision-molded housings, certified copper alloy contacts, and flame-retardant materials.

Our products comply with UL, VDE, CE, and RoHS certifications, ensuring full reliability and electrical safety.
AOSI also provides OEM customization — from labeling and color coding to multi-pole configurations.

Clients worldwide choose AOSI for:

  • Factory-direct solutions that ensure cost efficiency
  • Strong OEM/ODM capabilities with short lead times
  • Professional R&D support for automation integration
  • ISO9001:2015 certified manufacturing process

Contact AOSI Team to learn more about our complete terminal block and power distribution product lines.

FAQs of PTFIX Distribution Block

A1: A PTFIX distribution block is a ready-to-connect module designed for power distribution that uses push-in connection technology and supports DIN-rail or direct mounting. It differs from standard terminal blocks by offering integrated bridging, color-coded potentials, and compact design for space-saving cabinet layouts.

A2: PTFIX modules support multiple mounting options including standard DIN 35 rail, NS15 mini-rail, direct mounting via flanges, and even adhesive mounting in confined spaces — offering flexibility for control cabinets, machinery, or lighting systems.

A3: Depending on the model, PTFIX distribution blocks cover nominal cross-sections from 1.5 mm² up to 10 mm², rated currents typically around 17.5 A to higher values in larger versions, and support both rigid and ferruled conductors. For example, the PDF datasheet shows a PTFIX 12×1.5-NS15 version with rated current of 17.5 A.

A4: PTFIX blocks support plug-in bridges (accessories) that allow extension of potentials across multiple modules. You can snap blocks together and use bridge jumpers to distribute the same potential across many outputs without re-wiring individual connections.

A5: Yes. The modular distribution blocks in the PTFIX family are used in both AC and DC applications, for example 24 V automation systems or higher voltage power circuits. The specification sheets show rated voltages up to 500 V in some models.

A6: Key factors include:

  • Required current rating and conductor size
  • Number of output circuits needed
  • Mounting type (DIN rail, panel, adhesive)
  • Environmental conditions (temperature, vibration, hazardous zones)
  • Accessories for bridging, marking and testing
Choosing a block that matches these ensures reliable wiring and future scalability.

Conclusión

PTFIX Distribution Blocks, designed for speed and reliability, are the preferred choice for modern electrical panel builders. With push-in connection and modular flexibility, they cut installation time, save space, and guarantee safe, high-performance wiring solutions.
Main keywords: PTFIX block, push-in technology, modular panel solution

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